高性能床材生産ライン一式

Homag Komplette Hochleistungs-Fussbodenlinie

Workpiece & Performance
Panel Formats:
• Length 1,200–1,400 mm
• Width 195 mm
• Thickness 5–12 mm
Line Performance (excerpt):
• Multi-blade saw feed: 2–48 m/min
• Pack assembly: max. 100 pieces/min
• Packaging: up to 12 packs/min
• Palletizing: up to 12 cycles/min

Feeding & Cutting
1. BARGSTEDT TBP16/DG/30/22/S Gantry Feeder
Vacuum gantry for feeding raw panels (fixed edge on the right)
• Workpiece weight up to 100 kg
• Capacity up to 5 cycles/min
• Pallet return and light barrier safety system

2. BARGSTEDT TPP20/28/21/S Pallet Magazine
Provision of empty pallets for feeding
• Capacity approx. 12 pallets
• Max. stack height 1,800 mm

3. BARGSTEDT TAR40/28/22 Décor Alignment Station
Aligns panels for décor-oriented further processing

4. Multi-blade Circular Saw K34/G/2200
Longitudinal splitting with edge trimming
• Feed speed 2–48 m/min
• Cutting height up to 58 mm
• Main motor 22 kW
• 9 saw blades + 2 chippers

5. Brushing Unit (after longitudinal cut)
Horsehair brush, working width 2,200 mm, with extraction

6. BARGSTEDT Cross-Cut Saw Station HPp11
Cross-cutting in throughfeed mode with pressure beam
• Cutting width 2,200 mm
• Pneumatic overhead pressure rollers

Singulation & Transfer
7. BARGSTEDT TFV40/ZR/RL/22/13/02 Singulation Station
Turner with compartments (2×8 compartments) for distributing multi-panel assemblies
• Conveyor speed 10–50 m/min

8. BARGSTEDT Right-Angle Transfer (TW)
90° transfer with belt conveyors, feed up to 130 m/min
For transfer to the profiling line

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Profile Processing (soundproofed)
9. HOMAG FR 20/08/10/S Longitudinal Profiling
Double-sided format processing
• 6 units per side
• 6.6 kW per unit
• Tool diameter up to 200 mm
• Joint color application + drying

10. HOMAG FL 20/08/15/S Cross Profiling
Double-sided end profiling
• 6 units per side
• identical performance structure
• integrated edge sealing

11. Sonolit Soundproof Cabin
Housing for both HOMAG profiling machines
• Approx. 12,000 × 7,000 × 3,000 mm

Post-processing
12. BARGSTEDT TTK44/21/14/02 Dry Turner
Workpiece turning in throughfeed
• up to 100 cycles/min

13. BARGSTEDT B017/R/19/12/2/S Brushing Unit
Double-sided fine cleaning with extraction

Packing
14. BARGSTEDT TVP40/L/14/02 Pack Assembly Station
Automatic pack forming with 1st/2nd choice sorting
• Panels 1,200–1,400 × 195 × 5–12 mm
• Pack height up to 80 mm
• Capacity 100 pieces/min

15. BARGSTEDT TVK40/R/14/02 Carton Station
Folding and providing cartons prior to packaging
• Up to 12 packs/min

16. BARGSTEDT TVA40/07/02 Paper Feeder
Automatic application of protective paper
• up to 10 packs/min guaranteed

17. Labelling Station
Automatic pack identification (format range according to packaging data)

Packaging
18. LP Maskin LPFK-2PFL-400 Shrinking Unit
Fully automatic film packaging with shrink tunnel
• Connection load 36–40 kW
• Capacity up to 12 packs/min
• Film width up to 800 mm

19. BARGSTEDT Belt Conveyor TFB20/017/04 with Air Shower
Cooling section after the shrink tunnel

Palletizing
20. BARGSTEDT TSH80/EO/14/08 Crosswise Package Stacking
Automatic stacking of packages onto pallets
• Packages up to 1,400 × 195 × 58 mm
• Capacity max. 12 cycles/min

21. BARGSTEDT TBS0/D/30/08/S Swing Arm Stacker
Layer-by-layer palletizing with vacuum suction cups
• up to 6 cycles/min
• Package weight up to 50 kg

22. BARGSTEDT PP20/12/08 Pallet Magazine
Automatic provision of empty pallets for final palletizing

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