充填モノブロック

King machine ZPC-12 - BFP-12 - ZDS-3

Used Filling Monoblock for beer 800 bph


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Monoblock Structure


The Used Filling Monoblock for beer 800 bph consists of three separate units: an automatic rinser, an isobaric filler with a double vacuum system, and a crown capper. This configuration optimizes the management of rinsing, filling, and sealing phases. As a result, the system ensures suitability for processing beer in 0.5-liter glass bottles. Moreover, this modular layout facilitates maintenance and replacement, therefore increasing operational reliability.


Rotary Rinser ZPC-12


The rinser in the Used Filling Monoblock for beer 800 bph operates with a continuous rotation system and uses 12 gripping clamps. First, the operating cycle handles bottle entry. Then, it performs internal rinsing with treated water, followed by dripping and final exit. The machine handles glass bottles with a height between 150 and 330 mm and a diameter between 50 and 90 mm. It processes 600 to 800 bottles per hour. The installed motor delivers 1.5 kW of power. Additionally, the design allows rapid changeovers between bottle formats, which enhances production flexibility.


Isobaric Filling with Double Vacuum


The BFP-12 filling unit, at the heart of the Used Filling Monoblock for beer 800 bph, includes 12 filling valves and applies an isobaric process with double vacuum. Specifically, the system performs two evacuation cycles and CO₂ reinjections before the filling stage. Consequently, it significantly reduces residual oxygen and preserves beer quality. It supports bottle volumes from 250 to 1000 ml. Furthermore, the unit integrates key components such as a Southern Pump, a Mitsubishi PLC, a THINEDA touchscreen, Korean-made sensors, and AUTONICS pneumatic systems. This machine also operates with a 1.5 kW motor. In terms of control, the electrical interface provides real-time adjustments, thus improving accuracy during production.


Crown Capping Machine ZDS-3


The crown capper of the Used Filling Monoblock for beer 800 bph applies metal crown caps to glass beer bottles. The machine includes 3 capping heads and operates with a continuous rotary motion. It handles bottles up to 330 mm in height and caps with diameters from 20 to 30 mm (cP size), compatible with the normal European neck type. Notably, the capper reaches up to 1500 bottles per hour, thereby providing an operational buffer that prevents bottlenecks downstream of the filler. In comparison to standard cappers, this model delivers greater precision and cap stability. In addition, its robust frame reduces vibration during high-speed operation.


Electrical Characteristics and Compatibility


The machines in the Used Filling Monoblock for beer 800 bph use reliable and industry-standard electrical components. The full line features an estimated total power consumption of approximately 4.5 kW. From an integration standpoint, this makes the system suitable for facilities with medium energy capacity. The system exclusively handles 0.5-liter glass beer bottles. During operation, it performs filling under controlled pressure to preserve CO₂ levels and ensure the product’s final stability. Overall, the system delivers consistent performance, reduced oxygen pickup, and excellent packaging quality. Lastly, the compact footprint simplifies installation even in limited space environments.