Ultrasonic mold cleaning system

FISA Spezial 3 VST 1200/P-INSON+Z1

FISA Ultrasonic Mold Cleaning System 3 VST 1200/P-INSON+Z1, Year of Construction 2016

Manufacturer: FISA Ultraschall GmbH / FISA Manufacturing Srl
Type: Special 3 VST 1200/P-INSON+Z1
Year of Construction: 2016
Serial Number: 45129
Internal dimensions of the tanks: approx. 1,600 × 600 × 1,250 mm
Maximum mold weight: 2,200 kg

Description

Offered is an industrial FISA ultrasonic cleaning system for cleaning and maintaining large injection molds, die-casting molds, and other molds, as well as heavy components.

The system consists of three stations arranged one behind the other for ultrasonic cleaning, cold rinsing, drying, and preservation. The design is intended for workpieces or molds with a weight of up to 2,200 kg.

The VST 1200 cleaning station is designed as a noise-insulated INSON version. It features a pneumatically operated hinged cover, automatic water supply, safety float switch, vapor extraction with fans, and an adjustable timer.

The ultrasonic generation is provided by two FISA USM 28/R generators and four MAGNASONIC transducers FB 550 PLAN.

A cold rinsing station VST 1200 and a drying and preservation station VST 1200/P with Option D are connected to the cleaning station. The preservation station also has a pneumatically operated hinged cover, a vapor extraction system, and a sight glass for liquid level control.
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Above the preservation tank, there is a drip and blow-off station with side doors, a splash guard, an extraction system, and a flexible hose for blowing out the cleaned molds.

Scope of supply

- Cleaning station VST 1200
- Cold rinsing station VST 1200
- Drying and preservation station VST 1200/P
- Two ultrasonic generators USM 28/R
- Four MAGNASONIC transducers FB 550 PLAN
- Pneumatically operated hinged covers
- Vapor extraction system including fans
- Drip and blow-off station
- Stainless steel drip tray under the entire system
- Two special mold support bars for a total load of 2.2 tons
- Immersion rack VST 350 INOX with two inserts
- Optical alarm indicator
- Remaining runtime display
- Weekly timer
- Walkway with stairs and safety railing
- Control cabinet and operating unit
- Existing technical documentation

Technical data

- Usable internal dimensions: approx. 1,600 × 600 × 1,250 mm
- Maximum workpiece load: 2,200 kg
- Number of process stations: three
- Sound power level according to the measurement report: 78 dB(A)
- Design: Stainless steel
- CE declaration of conformity available
- Initial acceptance and instruction in 2016 documented
- Drip tray: approx. 6,500 × 1,800 mm
- Installation area including walkway and operating area according to drawing

Condition

Used industrial system. The system is shown fully assembled and connected in the pictures. A successful handover and instruction were documented in 2016.

The current operating condition, the tightness of the tanks, the performance of the ultrasonic generators, and the function of the heating, pumps, pneumatics, extraction system, and control system should be checked again before sale or during an inspection.

Inspection and functional testing possible by arrangement. Sale in the existing condition and scope of supply according to the illustrations and documentation. Dismantling, loading, and transport must be coordinated in advance due to the size and weight.

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