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Kawasaki KF262

Complete automated glazing and handling solution

For sale is an automated robot glazing cell with a Kawasaki 6-axis glazing robot, a Yaskawa handling robot, a CeramDetect 3.0 workpiece recognition system, a base cleaning machine, and a feeding and transport system.

System overview:
- Complete automated robot glazing cell for ceramic sanitaryware
- Automated material flow from the feed conveyor, via workpiece recognition and carousel, to the glazing, base processing, and transfer to the transport system
- Designed for different sanitaryware models
- Sold as a complete process solution with robotics, recognition, and handling

Glazing robot:
- Manufacturer: Kawasaki Robotics. Type: KF262, 6-axis industrial robot, used for automated glazing/coating of sanitaryware

Handling/transfer robot:
- Manufacturer: Yaskawa Europe GmbH
- Series: Motoman ES165D
- Robot type: YR-ES0165D-B00
- Controller: Yaskawa DX100
- Date according to nameplate: 03.10.2013
- Power supply: 3-phase, 400 / 415 / 440 V, 50 / 60 Hz
- Average power: 5.0 kVA
- Full load current: 14.4 A
- CE marking present
- Function: automated transfer between carousel, base cleaning station, and transport system
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Workpiece recognition – CeramDetect 3.0:
- CeramDetect 3.0 for automatic workpiece and position recognition
- CeramDetect laser module and camera
- Recognition in the area of the transfer from the feed conveyor to the carousel
- The existing CeramDetect software is offered together with the system

Base cleaning machine:
- Automated base cleaning machine as part of the robot cell
- Transfer and removal are carried out by the Yaskawa handling robot

Other system components:
- Feed conveyor for workpiece feeding
- Automated transfer device from the feed conveyor to the carousel
- Carousel for positioning and transferring the workpieces
- Transport system for receiving the finished workpieces
- Protective and safety devices
- Control and electrical components of the entire system

Material flow:
1. Feeding of the sanitaryware via a feed conveyor
2. Removal of the workpieces from the feed conveyor via an automatic transfer device
3. Transfer of the workpieces to the carousel
4. Workpiece recognition takes place at the transfer position using CeramDetect
5. Type and position of the workpiece are recorded for the automated glazing process
6. Transport of the workpiece on the carousel to the glazing position
7. Automatic glazing by the Kawasaki 6-axis glazing robot
8. Transfer of the workpieces by the Yaskawa handling robot to the base cleaning station
9. Transfer to the base cleaning station and subsequent removal
10. Placing the workpieces on a transport system

Special advantages:
- Automatic workpiece recognition and position determination
- Flexible processing of different sanitaryware models
- Combination of glazing robotics, automated handling, and base cleaning
- Complete process cell instead of individual robot components

Scope of supply and notes:
- The sale includes the existing components of the described robot glazing cell
- Technical documentation, circuit diagrams, robot programs, and existing software versions will be provided with the system, subject to availability
- Dismantling, loading, and transport need to be coordinated

Further technical details can be provided.

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