新型UHTチューブ式殺菌システム（牛乳・クリーム用）- 10,000L/時

New UHT tubular strilizer, homogenizer, CIP system for milk & cream - 10.000 LhTechnical Specifications & Performance DataThis tubular indirect UHT sterilizer is engineered for dairy processing with variable-speed operation and high thermal efficiency. It delivers dependable ultra-high-temperature treatment for milk and 40% fat cream with robust heat recovery and precise temperature control across each process stage.Capacity: Milk 10,000 L/h; Cream 40% fat 5,000 L/hHeat exchanger: Tubular, corrugated AISI 316 stainless steel tubesProduct inlet temperature: 8°CHomogenizing temperature: about 65–75°C (intermediate outlet available)Holding temperature: 90–95°CSterilization temperature: 135–142°C for 4 sOutlet temperature: about 20–25°CHeat regeneration: about 70% on tubular exchangerThermal profile: Heating 5→115°C (pressurized hot water at 132°C), Sterilization 115→142°C (industrial steam ~6 bar), Cooling 142→27°C (water at 17°C), Final cooling 27→25°C (water at 17°C)Balance tank: 200 L, vertical cylindrical, AISI 304 stainless steel, with 3 level probes and CIP spray ballProduct pump: Stainless steel centrifugal, special high-temperature mechanical seal, operating pressure 5–10 barElectromagnetic flow meter: Flanged, 4–20 mA outputHot water circulation group: High-efficiency pump, 14–16 bar, 10,000 L/h; stainless steel expansion vessel; safety valve; automatic refill; steam–water tubular heat exchangerTemperature regulation: Pneumatic modulating steam valve; high-efficiency steam trapOn-board CIP: Conductivity measurement, 2 chemical dosing pumps, 2 x 150 L AISI 304 tanks (acid and caustic)Construction: Pre-assembled on AISI 304 stainless steel skid with adjustable leveling feetAdvanced Automation & Control SystemsThe system is equipped with a modern automation platform to ensure stable UHT processing, traceability, and consistent product quality.Control architecture: Integrated PLC with a 12-inch HMI touch screenCabinet layout: Two AISI 304 stainless steel enclosures (electronics and pneumatics separated)Electronics cabinet: PLC, HMI, power and automation componentsPneumatics cabinet: Solenoid valves and air distributionAutomated functions: CIP cycle management, pasteurization/sterilization control, temperature regulation, alarm handling, safety interlocksProcess data logging: Continuous monitoring of temperatures, product pressure, holding time, and flow rateInstrumentation: Electromagnetic flow meter with 4–20 mA output for robust feedback controlProduction Line Integration CapabilitiesDesigned for seamless integration into dairy processing, beverage production, and industrial packaging en...
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